Materials Science. Digitalization. Life Extension.

DigitalClone Software predicts the short and long-term failure rates of mechanical systems like wind turbines, rotorcraft & rail to identify life extension actions that reduce costs.

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Monitoring


25
GW
20,000
Wind Turbines
200
Wind Farms
440,000
Bearings
100,000
Gears

DigitalClone Uses Materials Science to Predict the Life of Major and Minor Components for Life Extension

DigitalClone predicts the life of complex rotating equipment. The software builds materials-based models and simulates how the unique loading conditions and operational events impact the long-term reliability of the major systems and critical components. Both operators and suppliers in the electrification and transportation markets use the software for its materials science-based computational testing.


A Digital Platform Connecting Operators and Suppliers

Operations Management

A digital watchlist ranking unique turbines by failure risk level

Asset Management

An 18-month rolling plan of component replacement forecasts and O&M budgeting

Supply Chain Management

A reduction in inventory carrying cost and ability to choose optimal components for your machine

Operations Management

Understand the health of the major systems and critical components for each turbine to prevent failure.

DigitalClone Live provides life extension actions for each turbine on the prognostics watchlist. The software ranks each asset based on current health state.

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Asset Management

Financial cost projections and savings based on DigitalClone Live life extension actions and predictions.

Users build multiyear budgets and forcast for aftermarket replacement components. Estimated savings are provided on a single dashboard.

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Supply Chain Management

Buy components on life, not just price, to achieve optimal asset performance.

Simulate the impact supplier offerings have on your fielded assets, and then track aftermarket part performance. Also, reduce inventory carrying cost and insurance by understanding which components will fail and when.

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Our Latest Webinars

The Economics of Using Digitalization to Reduce the Cos …

At what “speed” is your digitalization effort? There is no dispute, digitalization will play a key role in improving the sustainability of renewable energy sources through efficiency.

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The Faster Path to ROI DigitalClone Composite Tie Life …

Today, many railroads are seeking to double, triple, or quadruple their installations of composite ties due to the potential game changing benefit of reduced total cost of ownership (TCO) compared to traditional ties.

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Investigating Microstructural Alterations Leading to Wh …

This webinar outlines Sentient’s development on their White Etching Crack capabilities to current materials-based prognostics…

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