Physics. Digitalization. Life Extension.

DigitalClone® Software predicts the short and long-term failure rates of mechanical systems like wind turbines, rotorcraft & rail to identify life extension actions that reduce cost.

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DC-E

DC-E DigitalClone

for Engineering
DC-OM

DC-OM DigitalClone

for Wind Operations & Maintenance
DC-R

DC-R DigitalClone

for Rail

for Engineering

    DC-E is a multi-body dynamics digital twin that uses physics-based models to make statistical life predictions of drive train components. It is the world’s only integrated solution from system modeling to bearing and gear detailed analysis to simulation-based component life prediction. No other solution incorporates microstructure-based life predictions. Customers using this technology have achieved up to 35% cost savings and 65% schedule compression for drive system development programs.

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for Wind Operations & Maintenance

    DC-OM is a digital twin of two major individual turbine major components at scale, gearbox and main bearing, using machine learning to deliver health prediction capability superior to CMS. A unique orchestration functionality is under development to host 3rd party health prediction models for other individual turbine major components at scale such as blades, towers, hub, etc. to provide a holistic management of a wind turbine.

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for Rail

    DC-R is a new product category of "Precision Maintenance” tools to help railroads maximize their return-on-investment (ROI) of preventive maintenance activities like grinding and friction management. It is the first software platform to link physics-based model with solving everyday commercial problems, and first Precision Scheduled Railroading initiative for Track Engineering.

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DigitalClone Uses Physics to Predict the Life of Major and Minor Components for Life Extension

DigitalClone predicts the life of complex rotating equipment. The software builds materials-based models and simulates how the unique loading conditions and operational events impact the long-term reliability of the major systems and critical components. Both operators and suppliers in the electrification and transportation markets use the software for its materials science-based computational testing.


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Get FREE DigitalClone DEMO!Drive down O&M costs, and optimize maintenance schedules

• Enable cost effective prediction of short- & long-term failure rates

• Lower the cost of operating mechanical equipment

• Identify life extension actions that reduce operational cost