Wind Energy
Predicting main-bearing failure on a 1.2 GW fleet
Forecasted high-speed shaft bearing failure 14 months ahead of replacement, enabling fair-weather maintenance and avoiding two crane mobilizations.
Results
Outcomes that move the P&L.
A sample of what teams measure after deploying DigitalClone® on their fleets and design programs.
85%
fewer unplanned downtime events
3×
faster design iteration cycles
40%
lower lifecycle maintenance cost
10×
faster AM part qualification
+22%
platform readiness uplift
18 mo
earlier failure warning
Case studies
Aerospace
Qualifying an additively manufactured engine bracket
Replaced 60% of planned coupon testing with validated microstructure and fatigue models, compressing the qualification timeline from 14 to 5 months.
Defense
Sustaining a legacy rotorcraft drivetrain
Component-level prognostics extended overhaul intervals on a fielded gearbox by 1,200 flight hours, lifting fleet availability by double digits.