Optimize uptime and extend the life of critical energy assets.
Wind turbines and energy systems operate under constant stress from mechanical loads, shifting weather patterns, and aging infrastructure. DigitalClone® allows engineers and asset managers to simulate those conditions and predict how components will perform long before failure strikes.
Built for long-term reliability.
In the energy and wind sectors, component health directly impacts revenue, safety, and grid stability. Failures in gearboxes, bearings, and drive systems can cause costly downtime and logistical challenges. DigitalClone® simulates how real-world loads impact materials over time, enabling earlier, more informed decisions that extend asset life and reduce operational risk.
DC-E
Simulates drivetrain and mechanical components using multi-body dynamics and microstructure-informed fatigue modeling. Supports long-term reliability studies, system level trade-offs, and golden bill of materials optimization.
DC-OM
Provides a field-validated digital twin for wind turbine gearboxes and main bearings. Predicts remaining useful life, detects damage progression in real time, and uses physics-informed machine learning with cross-source data fusion to outperform traditional CMS.
DC-AM
Evaluates additive manufacturing components for energy systems—such as turbine blades and structural parts—using process microstructure–fatigue simulations across multiple alloys and deposition methods.
Trusted in global wind operations.
DigitalClone® supports utility-scale wind farms, OEM validation programs, and predictive maintenance initiatives worldwide. Operators use the platform to pinpoint underperformance drivers such as pitch imbalance and aero loading, integrate monitoring across mixed turbine fleets, and achieve measurable O&M cost reductions.
Key Applications:
Gearbox Life Extension –
Reduce O&M costs by detecting wear early and
optimizing maintenance.
Bearing Reliability –
Identify and address damage progression before it impacts
turbine availability.
AM Part Qualification –
Certify additive manufacturing components for use in
high-load energy systems.
Fleetwide Monitoring –
Gain a unified health view across diverse turbine
platforms.
